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It is not strange for another actor to be in the suit. In Forever Red that wasn't the original actor for Aurico in that costume. They weren't able to get him back so they had someone else in there. That is why we also didn't really get to see him morph or demorph.
None of these! And what the heck... Skull?! No way on ANY planet would that theory be true! And then Billy?! Haha... I LOL'd at these theories! But I do believe it was Zordon's son! Go mini Zordon! Lol... Yah I LOVED his crush on Cassie! Lol... MY names Cassie and my fav color is pink! Hehe:) Those two were adorable! By the way, I was NOT trying to be mean or offend anyone! I just think those theories are... a 'LITTLE' out there.